New Build

[Mikoh4792]

Originally Posted by mclund

48Wx24Dx12H

So each one will have 2x2x1?

[mclund]

Originally Posted by Mikoh4792

So each one will have 2x2x1?

Yes, that is correct.

[mclund]

Here is the progress from tonight's work.
2014-01-23 18.08.24.jpg
Routing the door openings.
2014-01-23 18.14.40.jpg
material is flipped and prepped for routing door lands.
2014-01-23 18.24.31.jpg
Routing door lands.
2014-01-23 18.27.00.jpg
2014-01-23 18.25.08.jpg
Door lands complete.

[mclund]

LED lights are installed before folding begins.
2014-01-23 18.52.25.jpg
Track, lens cover and lights are cut to length.
2014-01-23 19.03.26.jpg
Track is glued in and wires soldered.
2014-01-23 19.06.13.jpg
completed light assembly.

[mclund]

Now the fun begins. The PVC is heated and folded at the V-grooves.
2014-01-23 19.31.03.jpg
folding the back up.
2014-01-23 19.37.02.jpg
Folding the bottom up.
2014-01-23 19.41.58.jpg
The sides are dropped into place just before the Top is folded down.
2014-01-23 19.47.33.jpg
As the top comes down in the final fold, the wire is guided into a groove cut into the side so it is out of site.
2014-01-23 19.50.39.jpg
Lights on!

Still a bit of work to do before this gets put to use. Doors and final assembly are a couple nights of work.